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Do you know the points that should be paid attention to in the processing of compact plates?

Release time:

2024-12-17 18:01

Due to the hard texture of compact plate, the following aspects should be paid attention to when processing:

1.When cutting, it should be mainly sawed in a straight line. Usually the size can be drawn on this type of plate and then sawed, if the size of the workpiece is a standard size, it can be marked with a template and then sawed, which is much more convenient.

2.When opening the hole, you can use the portable jig saw to cut, the cutting speed is 3-4m/min is appropriate, if the cutting speed is too fast, on the one hand, it will make the cutting edge produce defects such as bursting, on the other hand, it will also affect the service life of the saw blade, increase the processing cost.

3.When processing special-shaped edges, the required size should be drawn on the surface of the plate first, and then cut with a jigsaw; In the case of mass production, cutting can be carried out using a template, which ensures the processing speed and sawing quality.

4.When machining edges, the common tool used is a portable router milling machine, and before the operation, the dust or foreign matter on the surface of the plate should be removed. In order to avoid leaving scratches or nicks on the surface of the plate, the processing speed of the router milling machine should be kept at 2m/min, if the angle of the cutting edge of the router is small and the thickness of the workpiece is thicker, the processing speed of the router milling machine should be slowed down appropriately. In addition, the length of the milling cutter edge should be greater than the thickness of the machined part to ensure that the edge can be milled in one pass. When passing, the router should slide down from high to low until the router edge encompasses the milling edge. It is worth noting that when the cutter is passed, it must be kept stable, and do not let the router mill shake, which will cause the edge of the workpiece to form irregular ripples, increase the workload of the subsequent sanding and polishing process, and affect the processing efficiency.

5.When sanding, 80#, 220# and 320# sandpaper are used to sanding the edges in order, and the grinding speed is based on the length of 2.5 meters in 15-20 minutes; When grinding, care should be taken not to damage the surface decorative layer, after the sanding, polish the edge with polishing agent, the polishing agent can use the polishing wax of artificial marble, and the polishing procedure is as follows:

a.Use a soft cotton cloth to dip an appropriate amount of polishing wax and wipe the edges;

b.After the polishing wax is dry, apply another layer of polishing wax to the edges and wipe it with a cloth to make it shiny, and finally apply another layer of polishing wax and wipe it with a clean cloth until the edges are shiny.

 

6.When splicing plates, the following points should be mastered:

a.The amount of adhesive should be controlled at 2.5-3.0g/cm2; The bonding surface should be fully coated to;

b.After splicing, clamp with a clamp for about 30 minutes. When gluing in the vertical direction, it must be opened to increase the adhesive surface to ensure the strength of the bond;

c.Once it is found that the bonded parts have defects such as bursts, the smooth and flat side should be facing outward to ensure the quality of the bonding.

 

7.If you want to use screws to connect the product, you should first drill a small hole with a drill bit smaller than the diameter of the screw, then inject adhesive into the hole, and then screw the screw in, and ensure that the upper edge of the screw tooth pattern is screwed into more than 5mm.

 

8.If the remaining thickness is too thin, the cup-shaped twisted chain will be damaged or convex after it is buried. When installing the dark chain, the bottom of the hole and the fixing screw hole should be coated with adhesive, and then tightened with screws, when tightening the screws, do not overdo it, otherwise it will also make the edge of the plate part convex, and in serious cases, it will be broken.

 

9.At the end of installation, if there are spots or stains on the surface, you can use a towel to dip a small amount of oil-based detergent (a mixture of oil and acetone) to gently wipe these spots or stains, and then remove them, if there are no spots or stains, wipe them with a general detergent such as soap and water, or dish soap and water.